CA2080880C - Automatic grease dispenser - Google Patents

Automatic grease dispenser

Info

Publication number
CA2080880C
CA2080880C CA002080880A CA2080880A CA2080880C CA 2080880 C CA2080880 C CA 2080880C CA 002080880 A CA002080880 A CA 002080880A CA 2080880 A CA2080880 A CA 2080880A CA 2080880 C CA2080880 C CA 2080880C
Authority
CA
Canada
Prior art keywords
grease
pusher
rotary shaft
pack
dispenser
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CA002080880A
Other languages
French (fr)
Other versions
CA2080880A1 (en
Inventor
Hui-Mei Chien
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TAIWAN LUBE-UP Co Ltd
Original Assignee
Hornche Trading Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to GB9221370A priority Critical patent/GB2271391B/en
Priority to US07/960,833 priority patent/US5271528A/en
Application filed by Hornche Trading Co Ltd filed Critical Hornche Trading Co Ltd
Priority to CA002080880A priority patent/CA2080880C/en
Priority to FR9212536A priority patent/FR2697073B3/en
Publication of CA2080880A1 publication Critical patent/CA2080880A1/en
Application granted granted Critical
Publication of CA2080880C publication Critical patent/CA2080880C/en
Priority to HK98107072A priority patent/HK1008074A1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N11/00Arrangements for supplying grease from a stationary reservoir or the equivalent in or on the machine or member to be lubricated; Grease cups
    • F16N11/08Arrangements for supplying grease from a stationary reservoir or the equivalent in or on the machine or member to be lubricated; Grease cups with mechanical drive, other than directly by springs or weights
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N13/00Lubricating-pumps
    • F16N13/02Lubricating-pumps with reciprocating piston
    • F16N13/06Actuation of lubricating-pumps
    • F16N2013/066Actuation of lubricating-pumps with electromagnetical drive
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N2230/00Signal processing
    • F16N2230/10Timing network
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N2260/00Fail safe
    • F16N2260/02Indicating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N2270/00Controlling
    • F16N2270/20Amount of lubricant

Abstract

An automatic grease dispenser using a motor to drive a rotary shaft via a reduction gear set for displacing a pusher downward to squeezing a grease out of a grease pack through an outlet in constant quantity at fixed intervals, and having a positioning element inserted to an longitudinal groove on a piston rod of the pusher to permit only vertical movement but prevent from rotation of the pusher following rotation of the rotary shaft.

Description

.
AUTOMATIC GREASE DISPENSER

DESCRIPTION
': ' '3 5 The present invention relates to an automatic dispenser for industrial equipment, particularly a device having an improved structure to eliminate defects of the conventional grease dispenser.
,........................................................................ . .
Conventionally, manual grease gun, or electric or pneumatic oiler is used to inject grease into lubricating points. Though grease requirement of each bearing at each lubricating point can be obtained by calculation, such conventional greasing means can't control volume of grease injected precisely, and hence it is not possible to estimate proper greasing intervals. Therefore, greasing is usually done according to mainten~nce workers' experience, grease is usually overfilled for open type lubricating point, and it is not possible to determined whether greasing is enough or not in close type lubricating point.
E~cessive greasing would result in poor heat dissipation at bearing, and insufficient greasing would cause abnormal high temperature due to insufficient lubricating. All these are the main causes of bearing d, -__. Therefore, i ~oper greasing would mean a waste of re~ource as well as manpower and e~en loss in , . : .. - :, ~080~80 - productivity.
' At the moment, the following grease cups are being ::
. used widely:

(1) Grease cup: It is available in the market is used for greasing widely. It is a grease container with a turnable cover. After placing of grease in the grease cup, turning of the cover -n-lally can force grease to displace out of the cup. It is a tool to substitute grease gun, and the defects in the conventional grease gun remain unsolved.
(2) Spring type grease cup: It has a compression spring to force grease to displace out of the cup continuously for a considerable long time. The displacement of grease discontinued when the spring bec- e loose. ~ut a further compression of the spring can force the grease to displace out of the cup again.
However, the defects in the conventional grease gun ,- - i n unsolved.
(3) Automatic grease cup: It has a compression spring acting on a pi~ton to force grease to displace out of an outlet of a certain diameter to control o~Lp~L
volume. The ou~puL volume can be further controlled by replAs~ e~rt of spring of ~ifferent tension. However, as i,' . : ' ' " ', .. ': . ,' .' , . ' . , ', ', ."' ' .: , " ,' .' ,' .,; '' ' , ', j .. ' , .: . ' : ' ' , . : ' ,: , .' .' ... , . . : , . , .' the spring is of linear compression type, its extension ' and displacement is a function of pressure, and the pressure varies upon change of compression, extension ' and displacement. Therefore, the output volume can't be -~ 5 controlled precisely. Moreover, as the grease therein is subject to prolonged pressure, base oil in the grease ! is forced to released, and hence the viscosity and hardness of the grease increase, and there is an increasing resistance to cause change on the spring compression. Then, it is hard to control output volume, and it is even impossible to force the grease to .: .
displace out of the cup. Use of this automatic grease - cup can't solve the defects in the conventional grease gun.
The main object of the present invention is to provide an automatic grease dispenser using a motor to drive a rotary shaft via a reduction gear set for displacing a pusher downward to squeezing a grease QUt of a grease pack through an outlet at constant intervals. There is a positioning element inserted to an longitudinal glouve on a piston rod of the pusher to prevent from rOtatiQn of the pusher following rotation of the rotary shaft. A timer circuit is used to control the motor for greasing in constant quantity at fixed intervals.

20808~Q
:

Embodiments of the invention are described by way of example, with reference to the drawings in which:
.
Fig. 1 is a perspective view of an automatic grease dispenser according to the present invention;

; Fig. 2 is a top view of the automatic grease dispenser according to the present invention;

, . .
Fig. 3 is a cross-sectional vi~w taken along line 3-~ of Fig. 1 looking in the direction of arrows . Fig. 4 is a cross-sectional view taken along line ., .
4-4 of Fig. 1 looking in the director of arrows;
Fig. 5 is a cross-sectional view illustrating the automatic grease dispenser after an operation shown in Fig. 4;
,~
Fig. 6 is a fragmented view of the automatic grease dispenser in Fig. l;

Fig. 7 is another embodiment of the present invention with batteries as power source; and ;
Fig. 8 illustrates application of the present invention in greasing of bearing; ;~

~: ~

.' .
Please refer to Figs~ 1, 4 and 6, the automatic grease dispenser according to the present invention comprises a body (1) and a base (2). The body (1) contains a circuit board (3), a current transformer (40), a motor (5 ), a reduction gear set (6), a rotary shaft (7) and a pusher (8). The base (2) is for holding of a grease pack (23) and has an outlet (21) for grease from the grease pack (23). The base (2) is made of transparent material to facilitate viewing for remaining grease in the grease pack (23).

The base (2) is designed with an outer thread (22) on the top for connecting to the body (1) by means of a nut (13). The base (2) can be removed from the body (1) by loosening the nut (13) for replacement of the grease pack (23). A gasket (14) is placed between the base (2) and the body (1) to assure tight connection.

The ~ody (1) has a hollow hole (111) on the top. A
viewing glass (112) is formed with a thread for fixing to the hollow hole (111), The viewing glass (112) can be removed by turning. As shown in Fig. 2, the circuit board (3) is located beneath the viewing glass (11), and has two rows of dip switches (31 and 31'), in which the dip switch (31) is for ad~ustment of operating period of the motor (5) to control grease output, and the other dip switch (31') is to control intermittent working cycle of the motor (5) for intermittent oiling. A
switch (32) is placed beside the dip switches (31 and 31') to drive the motor (5) for reverse operation when the grease pack (23) is exhausted for resetting of the pusher (8). Two LEDs (33 and 33') are used to indicate e~h~l~stion of the grease pack (23) and normal operation of the grease dispenser respectively.
.. . .

As shown in Figs. 4 and 7, there are two alternative for power source to the motor (5) - AC power source with a current transformer (40) installed within the body (1) as shown in Fig. 4; or DC power source by installation of a plurality of dry batteries (42) in a battery Ch? h~r (41) designed within the body (1) as shown in Fig. 7. A battery chr ~er cover (43) is particularly designed to ease repl~- ~ t of the batteries (42).

Please refer to Figs. 3, 4 and 6, the motor (5) is fixed at the lower body section (12), and has an o~LpuL
shaft (51) engaging with an output gear (52). The ouL~uL gear (52) is en~a~e~ with the first gear (61) of the reduction gear set (6). The rotary shaft (7) is formed with a shank (71) at the upper end and a threaded section (72) at the lower end. The shank (71) is connected to a transmission gear (73) engaged with the last gear (62) of the reduction gear set (6). A

,' ; . ' . ~ ' ' ' ' sleeve (15) is placed between the ~hank (71) and the lower body section (12) to ease rotation of the rotary . shaft (7). The upper end of the shank (71) is placed in the bottom of the upper body section (11).

A hole (114) is designed with a flange (113) to prevent from swinging of the rotary shaft (7). The upper body section (11) and the lower body section (12) are formed as to separate parts to facilitate assembly of components in the body (1), and are joined together by supersonic welding to form the body (1) after - assembly.

The pusher (8) comprises a piston (82) and a piston rod (81). The piston (82) has an outer diameter slightly smaller than the inner diameter of the base (2) .' to facilitate vertical displ?c~ - t of the pusher (8) in the base (2), and to permit convection of air therein.
The piston (82) is designed with a concPntric stepped head to squeeze the grease pack (23) for an optimum pressure concentration to result the best output. The piston rod (81) is extended upward from the center of the piston (82), and has an axial hole (811). The axial -hole (811) has a smaller diameter and an inner thread (812) at the upper end for connecting to the threaded section (72) of t~e said rotary shaft (7). The piston rod (81) h~S ~ longitudinal groove (813) for insertion of a positioning element (16) extended from the lower body section (12) to prevent from rotation of the pusher (8) following the rotation of the rotary shaft (7).
.; .
As shown in Figs. 4 and 5, when the motor (5) is running, it, after reduction by the reduction gear set (6), drives the rotary shaft (7) and then the pusher (8) to displace downward to squeeze the grease pack (23) so ' that grease in the grease pack (23) is squeezed out of the outlet (21).
' , Fig. 8 illustrates an application of the automatic grease dispenser according to th~ present invention.
The outlet (21) is locked by means of thread to an oiling port of a bearing base (9) to lubricate a bearing --(91) intermittently in a constant quantity periodically.
This automatic grease dispenser can be used for any machine requiring lubrication with grease.
. .
For use of the automatic grease dispenser according to the present invention, a grease pack (23) is placed in the base (2) first, and then the motor (5) is i -adjusted for intermittent operating cycle as shown in Fig. 2 for output of grease in constant quantity and at constant interval. When the grease pack (23) is austed, the switch (32) is turned on to run the motor (5) in reverse direction for displacing the pusher (8) ,- '. ,-.. .

~ 208088~
. g upward and resetting of the pusher (8), and then the base (2) can be removed from the body (1) for repl~c~ r-nt of the grease pack (23). After replacement of the grease pack (23), the base (2) is fixed to the body (1) to resume operation.

Apparently, the present invention can eliminate the conventional grease dispenser's defects, as follows:

10(1) It can control grease output precisely: Two rows of dip switches are used to set up intermittent operating cycle and output period for constant output at constant intervals, and eliminate the defect of ; in~cc~7rate output volume as happened in the conventional grease dispenser; and (2) It eliminates accumulation of pressure that deteriorate grease quantity: The present invention applies a pressure to the grease only during it is working to force out the grease, and no pressure is applied to the grease when there is no output from the present invention. Therefore, after prolonged operation, base oil in the grease will not be forced out and the grease will not be hardened. It is a design to prevent from deteriorati~n of grease quality due to prolonged pressure applied to the grease by compression spring.

.... . .. ... .

' 208Q880 ,' -- 10 --Hence, the present invention is an innovative means to eliminate the defects GE the conventional grease :; dispenser.

~.'

Claims (2)

1. An automatic grease dispenser comprising mainly - a body containing a circuit board and a current transformer or a set of batteries;

- a base made of transparent material threaded to the bottom of the body for holding of a grease pack, and having an grease outlet at the lower side;

- a motor with an output shaft engaging with an output gear;

- a reduction gear set having the first gear engaging with the said output gear;

- a rotary shaft having a shank at the upper end to connect to a transmission gear engaging with the last gear of the reduction gear set, and a threaded section at the lower end: and - a pusher composed of a piston and a piston rod, in which the piston rod is extended upward from the center of the piston and having an axial hole with a upper section having inner thread for connecting to the threaded section of the said rotary shaft;

whereby grease can be squeezed out from the grease pack through the outlet intermittently in a constant quantity and at a constant interval set up at the circuit board by operation of the motor to drive the rotary shaft and then the pusher to squeeze the grease pack.
2. An automatic grease dispenser as claimed in Claim 1 wherein the piston in the pusher has a longitudinal groove for insertion of a positioning element extended from the body to prevent from rotation of the pusher following rotation of the rotary shaft.
CA002080880A 1992-10-12 1992-10-19 Automatic grease dispenser Expired - Lifetime CA2080880C (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
GB9221370A GB2271391B (en) 1992-10-12 1992-10-12 Automatic grease dispenser
US07/960,833 US5271528A (en) 1992-10-12 1992-10-14 Automatic grease dispenser
CA002080880A CA2080880C (en) 1992-10-12 1992-10-19 Automatic grease dispenser
FR9212536A FR2697073B3 (en) 1992-10-12 1992-10-20 Automatic grease distributor.
HK98107072A HK1008074A1 (en) 1992-10-12 1998-06-26 Automatic grease dispenser

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
GB9221370A GB2271391B (en) 1992-10-12 1992-10-12 Automatic grease dispenser
US07/960,833 US5271528A (en) 1992-10-12 1992-10-14 Automatic grease dispenser
CA002080880A CA2080880C (en) 1992-10-12 1992-10-19 Automatic grease dispenser
FR9212536A FR2697073B3 (en) 1992-10-12 1992-10-20 Automatic grease distributor.

Publications (2)

Publication Number Publication Date
CA2080880A1 CA2080880A1 (en) 1994-04-20
CA2080880C true CA2080880C (en) 1998-05-26

Family

ID=27426968

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002080880A Expired - Lifetime CA2080880C (en) 1992-10-12 1992-10-19 Automatic grease dispenser

Country Status (4)

Country Link
US (1) US5271528A (en)
CA (1) CA2080880C (en)
FR (1) FR2697073B3 (en)
GB (1) GB2271391B (en)

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US5271528A (en) 1993-12-21
GB2271391A (en) 1994-04-13
FR2697073A3 (en) 1994-04-22
CA2080880A1 (en) 1994-04-20
GB2271391B (en) 1995-08-02
GB9221370D0 (en) 1992-11-25
FR2697073B3 (en) 1994-09-23

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